PROFIBUS Cable

Signal-Stable
PROFIBUS Cables

Built by Elegar Kerpen for reliable bi-directional data exchange between field devices and control systems.

Armoured PROFIBUS PA cable cross-section
Armoured PROFIBUS PA Cable · Double Screened / Foam PE Cores

Disclaimer: Cross-section shown is a representative illustration; actual product construction and dimensions may vary.

12 Mbps
Max Data Rate (DP)
300V
Voltage Rating
0.5–2.5 sq.mm
Conductor Sizes
5 Standards
FF · EN · BS · IEC
Industrial control room lined with automation control panels
About this product

Global PROFIBUS Cables

At Elegar Kerpen, one of the most trusted wires and cables manufacturers in India, PROFIBUS cables are built with advanced shielding technology and robust construction so transmission stays reliable in the most demanding conditions. From outdoor routes to crowded multi-cable installations, they hold consistent performance and reduce the system downtime that costs plants heavily in lost productivity. PROFIBUS PA and PROFIBUS DP variants are available for different application requirements, engineered to withstand temperature extremes, moisture, dust, and oil exposure without compromising signal integrity.

What a PROFIBUS cable does
PROFIBUS cable is the backbone of modern industrial communication networks, enabling seamless data exchange between field devices and control systems. Purpose-built to support bi-directional communication protocols in demanding industrial environments, it carries the signals that let operators monitor, diagnose, and control processes in real time.
Use cases

Applications of PROFIBUS Cables

Essential communication links between field instruments and central control systems, working across process sectors through bi-directional protocols.

01
Refining Industry
Crude oil processing facilities where the specification demands superior chemical resistance and thermal stability. Networks handle real-time data from temperature sensors, pressure transmitters, and flow meters across distillation and processing units.
02
Petrochemical Operations
Chemical processing plants where explosive atmospheres may exist, calling for specialised PROFIBUS PA designs. Continuous monitoring of hazardous processes while maintaining intrinsic safety for Zone 1 and Zone 2 classified areas.
03
Power Generation Plants
Thermal and renewable energy facilities linking turbine monitoring systems to control centres. Real-time performance and diagnostic data across distributed equipment supports predictive maintenance programmes.
04
Food & Beverage Manufacturing
Production lines requiring hygiene compliance and temperature control, with stainless steel variants available. The network keeps processing equipment synchronised while quality parameters and production metrics are monitored continuously.
05
Pharmaceutical Production
GMP-compliant manufacturing environments where the PA specification demands cleanroom compatibility and sterile processing support. Critical parameters are documented in real time for batch traceability and regulatory compliance.
06
Nuclear Applications
Safety-critical systems demanding the highest reliability standards and redundancy for reactor monitoring. Cables undergo rigorous testing and certification to ensure uninterrupted communication in normal operation and emergency scenarios.
Technical data

PROFIBUS Cable Construction

Specialised configurations including PROFIBUS PA and PROFIBUS DP options. Full construction parameters available in our comprehensive product catalogue, with custom builds on request from our applications engineering team.

PROFIBUS Cable Construction Parameters
ConductorBare / Tinned Copper
Conductor Sizes0.5 sq.mm – 2.5 sq.mm
InsulationPolyethylene, XLPE, Foam PE
ScreeningDouble shielded construction for interference immunity
Inner SheathHR, FR, FRLS, ZHFR, LSZH
ArmourRound Galvanised Steel Wire / Flat Strip / Steel Wire Braid
Outer SheathPVC, HR, FR, FRLS, ZHFR, LSZH with various jacket colours
Voltage Rating300 V
Data RateUp to 12 Mbps (PROFIBUS DP)
Standards ComplianceFF-844H1, EN 50288-7, BS:5308 (Pt-1), IEC 60332, IEC 61158-2
Compliance

PROFIBUS Cable Standards

FF-844H1
Foundation Fieldbus
EN 50288-7
Design Basis
BS:5308
Part 1, Instrumentation
IEC 60332
Flame Propagation
IEC 61158-2
Electrical Properties
Product enhancements

Additional Properties

The cable can be manufactured with:

Smoke Density / FRLS / LSZH, and Light Transmission
Anti-Termite and Anti-Rodent Properties
UV Resistance Properties (As per ASTM G 154 & 155, ISO 4892-2 Method A, UL 1581)
Acid, Alkali, Sulphur & Oil Resistance (as per IEC 60881-404)
Operating Temperature Rating ranging from -40°C to +105°C
MICA for Fire Survival / Resistance properties up to 950°C
Water Resistance / Water Blocking Tape
RoHS & REACH compliance
Product advantages

Why Elegar Kerpen PROFIBUS Cables?

Seven measurable advantages engineered into every cable, from the plant floor to hazardous area deployments.

Rugged Construction
Built to take temperature extremes, humidity swings, moisture ingress, dust, and oil contact without loss of performance across long operational lifecycles.
Double Shielding
Exceptional interference immunity and noise protection, keeping data clean in electromagnetically hostile environments and dense cable runs.
Installation Flexibility
Robust armouring rated for 300 V applications, covering a wide spread of installation scenarios and routing conditions.
Printed Meter Marking
Sequential length marking simplifies measurement on site, cutting deployment time and reducing installation errors during pulling.
Flame-Retardant & Halogen-Free
Halogen-free flame-retardant construction meets stringent safety standards for both indoor and outdoor installations.
Full Variant Range
Variants for underground installations, trailing applications, and hazardous area deployments, alongside standard PA and DP builds.
Proven Export Track Record
Supplied to over 40 countries, backed by decades of expertise in thermal and electrical cable solutions for critical infrastructure.
Support FAQ

Frequently Asked Questions

Common technical and commercial questions about Elegar Kerpen PROFIBUS cables.

What is PROFIBUS cable used for?
PROFIBUS cables carry bi-directional communication between field instruments and control systems in industrial automation. They transmit the data signals that enable real-time monitoring and control of manufacturing processes, equipment performance, and system diagnostics across a range of industries.
Why does PROFIBUS cable price vary?
Price differences reflect construction complexity, shielding options, certification levels, material grade, and special features. Premium variants add enhanced environmental protection, intrinsic safety ratings, and UL approvals, which justify the higher investment for critical applications.
What PROFIBUS cable types are available?
PROFIBUS DP cables serve standard automation networks, while PROFIBUS PA cables suit intrinsically safe applications in hazardous areas. Specialised variants include underground cables, trailing cables, and zone-specific designs for different environmental requirements.
Where can I find PROFIBUS cable manufacturers in India?
Elegar Kerpen stands among the established PROFIBUS cable manufacturers in India, offering certified solutions that meet international standards. We provide comprehensive support, technical consultation, and reliable delivery for industrial communication requirements across sectors.
How does PROFIBUS cable speed affect performance?
Cable speed determines the data transmission rate across the network. Standard implementations support up to 12 Mbps, and cable quality directly influences whether signals arrive reliably at maximum speed without data loss or communication failures.
What makes PROFIBUS PA cable specification different?
The PA specification adds safety features for intrinsically safe applications in explosive atmospheres. Enhanced insulation, specialised shielding, and hazard-rated designs distinguish PA cables from standard DP variants for Zone 1 and Zone 2 compliance.
What PROFIBUS cable specification should I select?
Selection depends on your installation environment, hazard classification, temperature range, and electromagnetic interference levels. Consult PROFIBUS technical guidelines together with our detailed specifications to match your application requirements and industry standards.
What conductor sizes are available for PROFIBUS cables?
Elegar Kerpen supplies PROFIBUS cables with bare or tinned copper conductors from 0.5 sq.mm up to 2.5 sq.mm. Smaller sizes suit shorter runs and dense panel routing, while larger cross-sections help maintain signal integrity and reduce voltage drop over extended network segments. Our applications engineering team can advise on the right size for your segment length, device count, and installation conditions.