Trusted Instrumentation Cable Manufacturer for Precision-Driven Industrial Performance
Elegar Kerpen manufactures premium instrumentation cables engineered to meet the exacting requirements of power plants, chemical processing facilities, oil and gas installations, and advanced manufacturing units. Leveraging our ISO-certified manufacturing processes and cutting-edge E-beam technology with hybrid crossfire capabilities, we deliver cables that ensure signal integrity and operational reliability across diverse applications, trusted by leading organizations worldwide for critical instrumentation projects.
Why Choose US
ISO-Certified Manufacturing Excellence
Applications of Instrumentation Cables
- Connect temperature, pressure, flow, and level sensors to DCS and PLC systems in chemical plants, refineries, pharmaceutical facilities, and fertilizer manufacturing units for precise process control.
- Enable reliable signal transmission in upstream exploration, pipeline monitoring, wellhead instrumentation, and downstream processing environments exposed to extreme conditions.
- Support critical measurements in thermal, nuclear, hydro, and renewable energy plants for turbine monitoring, emissions control, and safety instrumentation systems.
- Facilitate communication between analyzers, transmitters, and control rooms in manufacturing plants, enabling real-time process monitoring and automated adjustments.
- Monitor quality parameters, flow measurement, and chemical dosing systems in municipal and industrial wastewater treatment facilities.
- Transmit precision analogue and digital signals from measurement equipment to data acquisition systems with minimal interference and signal degradation in research laboratories and testing facilities.
Instrumentation Cable Specifications
| Voltage | 300 V / 500 V / 600 V |
| Conductor | Annealed Tinned / Plain Stranded Copper Conductor |
| Insulation | PVC / XLPE / XLPO / SiR / EPR |
| Individual Screening | Al-mylar Tape with Tinned Copper Drain Wire / ATC Braiding |
| Collective Screening | Al-mylar Tape with Tinned Copper Drain Wire / ATC Braiding |
| Inner Sheath | PVC Type ST1 / ST2 / FR-LSH / LSZH / FR / TPE |
| Armouring | GI. Steel Round / GI Strip / GI Braid Armour |
| Outer Sheath | PVC type ST1 / ST2 / FR-LSH / LSZH / FR / TPE |
Instrumentation Cable Standards
These Instrumentation cables are designed and manufactured according to the following standards:
- BS EN
- IEC
- UL
- DEF
- ANS
Why to Choose Elegar Kerpen's Instrumentation Cables?
- ISO-Certified Excellence: Manufactured under ISO 9001, ISO 14001, and ISO 45001 certified processes, ensuring consistent quality, environmental responsibility, and workplace safety standards
- Multi-Standard Compliance: Designed and tested to meet IS, IEC, BS, ASTM, EN, VDE, DIN, UL, and customer-specific specifications for global project compatibility
- Advanced Manufacturing Technology: India's only E-beam cable manufacturing line with hybrid crossfire technology delivers superior cross-linking, enhanced dielectric properties, and exceptional durability.
- Proven Global Track Record: Exported to 40+ countries across Solar & Windpower , Oil & Gas, Defence, Transportation, and Process Industries with established reliability
- Customization Capabilities: 3,00,000 sq ft state-of-the-art facility enables tailored solutions including specialized shielding configurations, insulation materials, and construction designs for unique project requirements
Frequently Asked Questions
Find answers to frequently asked questions related to Instrumentation Cables.
An instrumentation cable is a low-voltage signal cable designed for accurate data transmission in industrial process control systems. With twisted pairs and shielding, it protects against EMI and ensures reliable signal integrity between sensors, transmitters, PLCs, and DCS systems.
Instrumentation cables include individually shielded, collectively shielded, individually and collectively shielded, armoured instrumentation cables, thermocouple extension cables, and multipair cables. Each type supports specific industrial applications based on EMI protection, mechanical strength, and signal transmission requirements.
Instrumentation cables are used in process control systems, industrial automation, oil and gas plants, power generation, and water treatment facilities. They transmit low-voltage analogue and digital signals from sensors to PLCs and DCS for accurate monitoring and control.
Yes, proper instrumentation cable termination is essential for maintaining signal integrity and shielding continuity. Specialized terminal blocks, connectors, and grounding methods are recommended, especially in high-EMI or hazardous industrial environments.
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