Control Cables

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Control Cables Manufacturer in India

Control cables are purpose-built electrical cables designed to carry control signals, commands, and low-voltage data between components in an electrical or automated system. They serve as the communication backbone between control panels, machines, and instrumentation, ensuring that every signal is transmitted accurately and without interference.

At Elegar Kerpen, one of the most trusted wires and cables manufacturers in India, our control cables are engineered to meet the demands of modern industrial environments. Built with high-grade insulation, robust sheathing, and excellent flexibility, these cables are suitable for both fixed and flexible installations across a wide range of sectors, from manufacturing floors to building automation systems.

Why Choose US

ISO-Certified Manufacturing Excellence
Multi-Standard Compliance
Proven Global Presence
Advanced E-beam Technology
Customized Engineering Solutions
End-to-End Project Support

Applications of Control Cables

Control cables from Elegar Kerpen are designed for precise signal and command transmission across a variety of electrical and industrial setups. Key application areas include:
  • Control Circuit Connections – Linking control units to electrical components for seamless command flow. These cables ensure that every instruction from the control unit is delivered accurately, enabling reliable and uninterrupted system operation.
  • Electrical Panels & Switchgear – Used for both internal and external wiring of distribution and control panels. They provide organized, interference-free connectivity that supports safe switching and efficient power management.
  • Communication Systems – Facilitates signal transmission across structured communication networks within industrial and commercial setups. Their shielded construction maintains signal clarity even in environments with high electromagnetic activity.
  • Machine Tools & Industrial Equipment – Essential for monitoring and operating machinery on production and assembly lines. These cables withstand continuous mechanical movement and exposure to industrial conditions without compromising performance.
  • Automation & Robotic Systems – Enabling precise control in automated processes and robotic applications where accuracy is critical. Their flexible design supports dynamic movement and repeated flexing in robotic arms and automated machinery.
  • Lighting Systems (Lower Loads) – Suitable for wiring in low-load lighting circuits across commercial and industrial premises. They offer a cost-effective and safe solution where control signals need to be carried over longer distances at reduced current levels.
  • Instrumentation & Measurement – Connecting sensors, meters, and measuring devices to central control units for real-time data acquisition. These cables are built to carry low-level signals with minimal loss, ensuring accurate readings and reliable system feedback.
  • Power Distribution Infrastructure – Supporting regulation and monitoring functions across power distribution networks. They help maintain operational control between distribution points, contributing to the overall stability and safety of the electrical infrastructure.

Control Cable Specifications & Size Chart

Elegar Kerpen offers an extensive control cable catalogue with multiple control cable size options to meet diverse industrial requirements:

Core Up to 61 cores, from 0.5, 0.75, 1.0 sq.mm to 2.5 sq.mm
Conductor Copper - Solid, Stranded (Circular) or Flexible - Bare or Tinned
Insulation PVC - Type A, Type C, Polyethylene, XLPE
Collective Screening Al-mylar Tape with Tinned Copper Drain Wire / ATC Braiding
Inner Sheath PVC - ST1, HR, FR, FRLS, LSZH
Armouring Galvanized Steel Wire / Strip / Tape
Outer Sheath PVC - ST1, HR, FR, FRLS, LSZH

Our detailed control cable size chart is available in our comprehensive product catalogue. Whether you need specific control cable size specifications for compact installations or larger configurations, Elegar Kerpen has the right solution.

Control Cable Standards

As a leading control cable manufacturer in India, Elegar Kerpen designs and manufactures all control cables in strict compliance with recognized international and national standards:

  • IS:1554 (Pt-I)
  • IS:7098 (Pt-I)
  • IEC: 60502-1
  • BS: 5467
  • BS: 6346

Our commitment to these control cable standards ensures that every cable meets the highest quality benchmarks in industry.

Why Choose Elegar Kerpen's Control Cables?

Elegar Kerpen stands among the most reliable control cable manufacturers, delivering premium-quality control cables that are built to perform in the most demanding conditions. Here's what sets them apart:

  • Low Smoke Emission – Minimizes hazardous smoke in the event of a fire, ensuring safer evacuation and reduced equipment damage.
  • Fire Resistant – Continues to function under fire conditions, maintaining critical system operations when it matters most.
  • Zero Halogen – Free from harmful halogen compounds, reducing toxic gas release and making them safer for enclosed environments.
  • Long Service Life – Manufactured with wear-resistant, non-corrosive materials for extended operational life with minimal maintenance.
  • Anti-Interference Design – Shielded construction (foil, braid, or combination) protects signal integrity in high-noise environments.
  • Flexible & Lightweight – Easy to route and install across complex layouts without compromising performance.
  • Wide Voltage Range – Available up to 1100V, suitable for a broad range of low-tension control applications.
  • Multi-Core Configurations – Available in various core counts and armoured/unarmoured options with different control cable sizes to suit different installation needs.

As one of the leading high temperature cable manufacturers in India, Elegar Kerpen exports to over 70 countries, backed by decades of expertise in thermal and electrical cable solutions. Whether you need a high temperature power cable for critical infrastructure or high temperature flexible cable for dynamic applications, we have the right solution.

Frequently Asked Questions

Find answers to frequently asked questions related to High Temperature Cables.

Power cables carry high-voltage current to run equipment, while control cables transmit low-voltage signals to monitor, regulate, and operate machinery and systems. As specialized control cable manufacturers, Elegar Kerpen understands these distinctions and designs accordingly.

Our control cables are available with a voltage grade of up to 1100V, making them suitable for a wide range of low-tension industrial and commercial applications.

Yes. Our cables are designed with robust insulation and sheathing that withstand mechanical stress, moisture, and temperature variations in demanding environments. Our control cable specification options ensure there's a solution for virtually any environmental condition.

Zero halogen means the cable contains no halogen-based compounds. In a fire, this prevents release of toxic and corrosive gases — critical for safety in enclosed or populated spaces.

Yes. As leading control cable manufacturers in India, we offer control cables in various core counts, insulation types, shielding options, and gauges. Our control cable catalogue features standard options, and we also provide custom control cable specification tailored to your specific project or application requirements.

Elegar Kerpen control cables are available with both PVC and XLPE insulation, offering flexibility in terms of temperature resistance, durability, and application suitability. Details are available in our comprehensive control cable catalogue and technical documentation.

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