Specialized Thermocouple Compensating Cable Manufacturer in India for Critical Applications
Elegar Kerpen, a leading wire and cable manufacturer, produces thermocouple and compensating cables conforming to IS:8784, IEC 60584, ASTM E230, BS, ANSI-MC 96.1, and DIN standards. Our ISO-certified facility manufactures cables with exact emf characteristics for various thermocouple types. Leveraging advanced manufacturing technology and stringent quality control, we deliver cost-effective solutions for temperature measurement systems. Our cables serve power plants, chemical facilities, furnaces, and process industries across 40+ countries globally.
Why Choose US
ISO-Certified Manufacturing Excellence
Applications of Thermocouple Compensating Cables
- Monitor furnace, kiln, and heat treatment processes in steel production, glass manufacturing, and ceramic facilities requiring high-temperature measurement accuracy.
- Control barrel and mold temperatures in plastic injection molding machines, ensuring consistent product quality, optimized cycle times, and energy efficiency.
- Measure temperatures in boilers, turbines, generators, and heat exchangers for operational efficiency, equipment protection, and emissions monitoring in power plants.
- Connect sensors in chemical reactors, distillation columns, autoclaves, and pharmaceutical processing equipment where precise temperature control ensures product quality and safety.
- Regulate temperatures in commercial ovens, pasteurization equipment, refrigeration systems, and cooking processes to maintain food safety standards throughout production.
- Support engine testing, exhaust gas monitoring, and component evaluation in aerospace and automotive applications exposed to vibration and extreme conditions.
- Enable temperature regulation and energy management in HVAC systems for commercial and residential climate control applications.
Thermocouple Compensating Cables Specifications
| Construction | Single/ Multi-Core |
| Voltage Grade | Up to 1.1 kV |
| Conductor | KCB/KCA, RCB/SCB, NC, BC |
| Type of Conductor | K, T, J, E, N, R, S, B, D, C |
| Conductor Size | AWG 12 to AWG 32 |
| Conductor Stranding | Solid or Multi Strand |
| Core Insulation | PVC, XLPE, PE, Silicon |
| Screening | Aluminum Foil Type/ Mesh Braided Type |
| Inner/Outer Sheath | PVC, LSZH, Silicon, Polyimide |
| Armoring | G.I. Armouring/ GI Braiding (For High-Temperature Insulations) |
| Colour Code | As per the Colour Code table |
Thermocouple Compensating Cables Standards
These Thermocouple Compensating Cables are designed and manufactured according to the following standards:
- ANSI MC 96.1
- IEC 60584
- ASTM 230
- IS 8784
Why Choose Elegar Kerpen's Thermocouple Compensating Cables?
- ISO-Certified Manufacturing Excellence: Produced under ISO 9001, ISO 14001, and ISO 45001 certified processes ensuring consistent quality, environmental responsibility, and safety standards
- Multi-Standard Compliance: Manufactured to IS:8784, IEC 60584, ASTM E230, BS, ANSI-MC 96.1, DIN, VDE, and customer-specific specifications for global project compatibility
- Advanced E-beam Technology: India's only hybrid crossfire E-beam line delivers superior insulation properties, enhanced durability, and exceptional performance in demanding environments
- Precise Thermoelectric Matching: Conductors engineered with exact EMF characteristics matching specific thermocouple types, ensuring accurate temperature signal transmission
- Cost-Effective Solutions: Optimized material selection provides excellent performance for ambient temperature applications without compromising accuracy or reliability
- Proven Global Track Record: Trusted by clients across 40+ countries in Power Generation, Chemical Processing, Manufacturing, and Process Industries
- Customization Capabilities: 3,00,000 sq ft facility enables tailored solutions including specialized insulation materials, shielding configurations, and constructions for unique temperature measurement requirements
- Robust Construction: Designed to withstand vibration, mechanical stress, moisture, and chemical exposure while maintaining signal integrity in harsh industrial environments
Frequently Asked Questions
Find answers to frequently asked questions related to Thermocouple Compensating Cables.
A thermocouple compensating cable is used to extend a thermocouple signal from the sensing point to instrumentation. It uses similar, not identical, alloys and maintains accurate temperature measurement within ambient range at a lower cost than extension-grade thermocouple cables.
Thermocouple cables include extension grade (JX, KX, TX, EX, NX) and compensating types (KCB/KCA, RCB/SCB, NC, BC). They are classified by thermocouple type and temperature range, ensuring compatibility, signal accuracy, and reliable temperature measurement in industrial applications.
Thermocouple cable transmits millivolt signals from thermocouple sensors to controllers or recorders. It is widely used in furnaces, power plants, chemical processing, HVAC systems, plastic moulding, and food processing for accurate temperature monitoring and process control.
Yes. Proper thermocouple connectors, matching polarity, and compatible extension or compensating cable types are essential. Incorrect joints introduce measurement errors. For critical temperature monitoring systems, use thermocouple-grade terminals and follow ANSI or IEC colour coding standards.
No. Compensating cable does not use the exact thermocouple alloy pair required for the Seebeck effect. It is designed only for signal transmission, not for forming a thermocouple sensing junction.
Slightly, if used beyond its rated ambient temperature range. Within specified conditions, compensating cable maintains acceptable accuracy for most industrial temperature measurement and process control applications.
Extension cable provides better accuracy because it uses matching thermocouple alloys. However, it is more expensive. Compensating cable offers a cost-effective solution for signal transmission in moderate ambient environments.
PVC-insulated compensating cable typically handles ambient temperatures between 70°C and 105°C, depending on insulation grade. For higher temperatures, consider PFA, fiberglass, or silicone-insulated thermocouple cables.
Match the compensating cable to your thermocouple type. For example, a Type K thermocouple requires KCB compensating cable. Correct pairing ensures signal integrity, measurement accuracy, and reliable industrial temperature monitoring.
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