Hybrid Cable

Power, Data & Signal
in a Single Cable

Engineered by Elegar Kerpen to consolidate multiple cable runs into one jacket, without compromising performance.

Let's Connect View Specifications

Armoured hybrid cable cross-section with power cores and fibre optic element

Armoured Hybrid Cable · Power + Signal + Fibre Optic Element

Disclaimer: Cross-section shown is a representative illustration; actual product construction and dimensions may vary.

Industrial robots on an automated assembly line wired with hybrid cables

About this product

Global Hybrid Cables

At Elegar Kerpen, one of the most trusted wires and cables manufacturers in India, our hybrid cables are built for industries where space, reliability, and efficiency are non-negotiable. Whether you are managing a high-density industrial facility or deploying smart infrastructure, hybrid cables reduce installation time, minimise cable tray congestion, and lower your total cost of ownership, from automation lines to renewable energy setups.

What a hybrid cable does: Hybrid cables combine power, data, and signal conductors within a single protective jacket, eliminating the need for multiple cable runs across your installation. Built to withstand extreme temperatures, mechanical stress, and electromagnetic interference, they are the go-to choice for engineers who demand long-term reliability and future-ready connectivity from a single cable assembly.

Use cases

Applications of Hybrid Cables

Engineered to carry power and communication together across demanding industrial, energy, and infrastructure environments.

Telecommunications & 5G Networks

Simultaneous power supply and high-speed data transmission for 5G rollouts and fibre-to-home deployments, reducing infrastructure complexity and installation costs for service providers.

Industrial Automation & Robotics

Engineered for drag chain systems and robotic arms, delivering motor power alongside encoder data and control signals in one flexible assembly, reducing cable weight and extending equipment service life.

Renewable Energy Systems

Solar and wind power installations rely on hybrid cables for power distribution and real-time performance monitoring, with resistance to UV, humidity, and saltwater corrosion for outdoor and offshore sites.

Medical Equipment

Diagnostic devices and surgical tools need cables that are compact and highly reliable. Hybrid cables enable precision power delivery and high-resolution data transmission in space-sensitive medical environments.

Transportation & Smart Cities

Transportation networks, including railways, metros, highways, and EV charging infrastructure, use hybrid cables to integrate power with signalling, surveillance, and automation systems.

Data Centres & Smart Buildings

Consolidated power and connectivity for access control, IP surveillance, and building management systems, keeping riser space free and simplifying long-term maintenance access.

Technical data

Hybrid Cable Construction

Full construction parameters available in our comprehensive product catalogue. Custom power, data, and signal combinations on request from our applications engineering team.

Hybrid Cable Construction Parameters

Conductor	Stranded copper conductor, plain or tinned
Insulation	PVC or XLPE insulation for power and signal cores
Core Identification	Colour coded or numbered cores as per standard
Separator Tape	Polyester or non-woven tape applied over cores
Fillers	PP or PVC fillers to maintain circular shape
Sheath	PVC, FRLS, or LSZH outer sheath, suitable for indoor or outdoor use
Operating Temperature	−40°C to +90°C, depending on insulation and sheath compound
Standards Compliance	IEC 60793, IEC 60794, EN Standards, Telcordia GR-20, TIA/EIA 598

Product enhancements

Additional Properties

The cable can be manufactured with:

Smoke Density / FRLS / LSZH, and Light Transmission

Anti-Termite and Anti-Rodent Properties

UV Resistance Properties (As per ASTM G 154 & 155, ISO 4892-2 Method A, UL 1581)

Acid, Alkali, Sulphur & Oil Resistance (as per IEC 60881-404)

Continuous-Flex / Drag Chain Construction with PUR Sheathing

MICA for Fire Survival / Resistance properties up to 950°C

Water Resistance / Water Blocking Tape

RoHS & REACH compliance

Product advantages

Why Elegar Kerpen Hybrid Cables?

Six measurable advantages built into every cable, from manufacturing floor to field installation.

Built to International Standards

Every hybrid cable is engineered to comply with IEC, UL, and industry-specific certifications, giving you confidence in safety, performance, and regulatory compliance across global markets.

Engineered for Harsh Environments

Reliable operation from −40°C to +90°C, with robust resistance to chemicals, abrasion, UV, and electromagnetic interference for demanding industrial and outdoor applications.

Superior Flex Life

Designed for continuous-flex environments including robotics and drag chains, withstanding millions of flex cycles without signal degradation and reducing maintenance downtime.

Custom Configurations

Our engineering team designs hybrid cable assemblies tailored to your exact power, data, and signal requirements, ensuring a precise fit for your application.

Long-Term Value

Insulation materials such as XLPE and PUR deliver service lives of up to 25 years, reducing lifecycle costs and minimising unplanned outages.

Expert Technical Support

From specification to installation, our technical team helps you select the right cable, verify compatibility, and achieve optimal performance from day one.

Support FAQ

Frequently Asked Questions

Common technical and commercial questions about Elegar Kerpen hybrid cables.

What makes hybrid cables different from standard cables?

Unlike standard cables that serve a single purpose, hybrid cables integrate power, data, and signal conductors within one jacket. This eliminates multiple cable runs, reduces installation complexity, and saves significant space in conduits and cable trays, without sacrificing performance.

Are hybrid cables suitable for outdoor and harsh environments?

Yes. Elegar Kerpen's hybrid cables are engineered with materials resistant to UV radiation, moisture, chemicals, and extreme temperatures ranging from −40°C to +90°C, making them reliable for outdoor, industrial, and offshore applications.

Can hybrid cables be used in continuous-flex or moving applications?

Absolutely. Our hybrid cables are specifically designed for dynamic environments such as drag chain systems and robotic arms. With high strand counts and advanced jacket materials like PUR, they are built to withstand millions of flex cycles.

Do hybrid cables require special connectors or terminations?

Yes. Hybrid cables require specialised connectors that accommodate both optical and electrical components simultaneously. Elegar Kerpen provides compatible termination solutions and pre-terminated assemblies to simplify installation and ensure signal integrity.

How long do hybrid cables last?

Under optimal operating conditions, Elegar Kerpen hybrid cables deliver a service life of up to 25 years. Cables with XLPE insulation achieve the upper end of that range, depending on installation quality, operating environment, and maintenance practices.

Can you supply custom hybrid cable configurations?

Yes. We offer fully customised hybrid cable assemblies designed to your specific power ratings, data transmission requirements, and environmental conditions. Contact our technical team to discuss your project needs.

Power, Data & Signalin a Single Cable